Specifications

 

In modern interior home improvement design, solid wood panel furniture has always occupied the mainstream position. The quality of the board joining not only directly determines the quality of the furniture but also determines the price of the furniture to a certain extent.

 

1.the quality of the jointing board determines the quality of the finished furniture

 

As we all know, wood is increasingly scarce, and it has become an established fact that large plates are gradually reduced. Panel furniture is an irresistible trend of the times. If home furnishing companies want to gain an advantage in price, They must think about how to splice small boards into large boards more efficiently and ensure that the quality of the large boards after splicing is stable.

 

A good board jointing process must follow the following standards: the texture is natural, like a single board. The panel furniture should not only have a natural and smooth texture but also be stable and firm enough to meet the load-bearing and durable needs of furniture products.

 

At present, there is a misunderstanding in the industry, which pays too much attention to the appearance and polishing but lacks attention to the quality problems such as warping and deformation of the surface of the panel and cracking of the adhesive layer. If the problems such as detachment and fracture of the tenon-and-mortise structure are not dealt with effectively as soon as possible, it will lead to irreversible quality problems in the finished furniture.

 

What many furniture companies are most concerned about is how to eliminate the above-mentioned problems when the panels are spliced and produced.

 

2. What are the factors that affect the stability of the finished board?

 

Only by identifying the "root cause" can we prescribe the right medicine, and the same solution is valid for solving the quality problem of funitures board prodution. Generally speaking, the factors that affect the stability of the panel are as follows:

 

The tension inside of wood

 

The wood will crack and deform without external force, which is mainly caused by the internal tension inside the wood. In addition to the internal tension of the wood slats, after the splicing process, there will also be a reaction force between each solid wood slat, which is related to the respective density, moisture content, the roughness of the glued surface, splicing method, glue type, the uniformity of glue distribution, the temperature and humidity of the external environment are all related.

 

Whether the amount of glue between the wooden strips is appropriate

 

If the glue applied is less, there will be a lack of glue and uneven distribution of the adhesive. If the glue applied is too more, the adhesive layer will be too thick, and the volume shrinkage of the adhesive layer will cause internal tension and damage the adhesive itself.

 

Jointing pressure

 

In solid wood jointing, the gluing pressure is one of the most important factors affecting the effect of the panel. Pressurization is conducive to the full permeation of the glue so that the glue can be combined with the active molecules of the wood to form a uniform sticky film. If the pressure is not suitable, it is easy to squeeze out the glue, resulting in the phenomenon of lack of glue and glue penetration, which may cause serious deformation of the material. When splicing, the pressure exerted by the machine on the wood is closely related to the material and moisture content of the wood, pressurization time, and pressure holding time, etc. Therefore, it is particularly important to choose equipment from manufacturers with more experience in the high-frequency processing industry of different woods.

 

Post-maintenance after jointing

 

After the traditional way of jointing is completed, insufficient maintenance can easily cause cracking and subsidence of the glue line after processing. The finished jointing board should be placed for some time before surface treatment if the glued surface of the wood trips was more smooth treatment needs to be placed for more time.

 

 

3. what is a truly efficient and stable panel production line?

 

It can be seen that the raw materials and the plate splicing process are the two major factors that affect the joint effect. In actual production, wood materials are generally of several fixed types, and the moisture content of wood and the temperature and humidity of the production workshop is relatively stable. It is only necessary to debug and set the parameters, before starting production according to actual production needs.  the production can be stably carried out, and the selected equipment and suppliers are particularly important. So, what kind of wood panel production equipment is more efficient and practical?

 

In the era of intelligent manufacturing, modern wood board production equipment should be more efficient and convenient, which can reduce labor intensity, and can be more intelligent, and can adjust the size of the board, the amount of glue applied, the splicing pressure, the pressure holding time, etc. according to the production needs. . In order to meet the industry needs of modern production, you can take a good look at this equipment.

 

JYC's high-frequency automatic panel production line can meet the needs of modern production. It can efficiently and automaticlly complete the links of feeding, gluing, arranging boards, pressing boards, and palletizing. Moreover, this high-frequency board jointing machine can be customized according to customers. It can be upgraded to fully automated production equipment, and it can also be connected to the original digital management system of the customer's factory. This equipment has the following unique advantages compared to traditional wood board production machines:

 

Automation

 

Using numerical control technology, the whole production line is equipped with automatic feeding, gluing, discharging, high-frequency jointing, and palletizing system, which can adjust the working pressure and heating time, etc., according to the characteristics of the wood to ensure the processing effect.

 

High efficiency

 

This equipment supports remote assistance, has the function of continuous splicing of boards, can be configured with an automatic sawing machine, and the heating time for board splicing is only 30-60 seconds. The whole board production line only needs one person to operate, with low labor intensity and high efficiency.

 

Equipment performance is stable

 

The important electronic components of the equipment are all from suppliers of well-known brands in the world, the operation of the equipment is more stable, and the quality of the boards after splicing is more reliable.

 

High yield and low cost

 

The output rate of high-frequency wood board jointing equipment is significantly higher than that of conventional method, and the gluing of the automatic system saved more than 25-30% compared with manual gluing, thereby reducing costs.

 

Wide range of application

 

The JYC high-frequency wood board jointing machine adopts numerical control technology, which can adjust the splice pressure and pressure-hold time according to the characteristics of the wood. In addition, our company has also developed a variety of machines suitable for jointing thin boards and extra-long size boards, which are widely used in various scenes of solid wood furniture processing.

 

Support special wood processing

 

For high-grade wood with higher density, high-frequency equipment also can be used in the special splicing process. For example, the method of pre-processing tenon and mortise is used, and then the glue is applied, and finally heated and pressurized by a high-frequency wood splicing machine.

 

The stability and versatility of the splicing of panels is an unavoidable problem for most furniture companies now, so it is better to choose reliable equipment and manufacturers with more industry experience.

 

JYC has nearly 30 years of experience in the high-frequency wood processing industry, and the high-frequency machinery it produces is sold to more than 40 countries around the world.