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TZ1600-30 Single-Coating Aluminium Coating Line
Model: TZ1600-30
Category: Automatic/Industrial Machines & Equipments / Industrial Machines / Coating Equipment
Characteristics
This is an economic type of coating line apply to most ACP top/bottom coil coating. Product thickness 0.1mm~0.5mm is common used for ACP. This coating line can also produce some gauges of roofing coils. With a rewinding line, this coating line meets basic requirements from raw material to finished product of coating factory. The line requires a minimum 70m×12m×7m workshop dimension, which suits most factories in limited dimension.
Application: For coating top coil and bottom coil of ACP(Aluminium Composite Panel)
Advantage: Economical and easy to use, small dimension workshop needed
Specifications
1. Main parameters of coating line
Material parameter
|
Thickness: |
0.1∼0.5mm |
|
Width: |
1600mm |
|
Outer diameter OD(max): |
Φ1400mm |
|
Inner diameter: |
Φ150mm, Φ405mm |
|
Bobbin material: |
Steel or paper |
|
Inverval-layers deviation tolerence: |
≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coil over-all deviation tolerence: |
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coating thicknes: |
Dry film thickness: 8~20 um |
|
Product Weight: |
Max 4000kg（Excluding bobbin） |
CCL Processing Speed: 30 m/min (Speed benchmark: thickness 0.25mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 1 side 1 coating & baking
Properties and features:
|
Roller width: |
1800mm |
|
Coils feeding centering adjustment : |
±75mm |
|
Threading speed: |
5∼15m/min（Adjustable） |
|
Line maximum speed: |
30m/min |
|
Line speed accuracy: |
Steady Speed, ±0.1%;Acceleration, ±0.4% |
|
Uncoiling tension range: |
160∼700kgf |
|
Processing tension range: |
160∼700kgf |
|
Coiling tension range: |
320∼1200kgf |
|
Tension accuracy: |
Steady Speed, ±1.0%; Acceleration, ±2.0% |
|
Line space dimensions: |
55000mm×7.500mm×6000mm |
|
Heating Energy Source: |
LNG, LPG |
2. Basic Production Process
Coil loading → Uncoil machine → Pretreatment (Including Degreasing, Roller brushing device, drying) → Chromizing → Drying → Re-direction → Topside roller-coating → Curing oven → Cooling → Tension machine → Recoiler → Coil discharging
3. Main devices list
|
Name |
Quantity |
|
Coil loading device |
1 |
|
Sewing table |
1 |
|
Pretreatment line |
1 |
|
3M water drying device |
1 |
|
Chromizing Coater |
1 |
|
Chromizing drying device |
1 |
|
Coater |
1 |
|
Curing Oven |
1 |
|
Heating system |
4 |
|
Air cooling devices |
1 |
|
3-rollers cooling device |
1 |
|
Tension device |
1 |
|
Recoil machine |
1 |
|
Electrical system |
1 |
|
Rewinding line |
1 |
|
Coil loading machine |
1 |
|
Tension device |
1 |
|
Coil discharging machine |
1 |
*Optional configuration: waste gas treatment and energy recycle system.
4. Water and power consumption of coating line
|
Total power consumption: |
80KW |
|
Compressed air: |
Min5.5bar，1Nm3/min, actual consumption 0.5Nm3/min |
|
Water: |
Deionized water, supply quantity is about 4T/h |
|
Heating fuel: |
LPG or LNG |
|
LPG consumption: |
0.2 CBM/min |
|
LNG consumption: |
0.5 CBM/min |
5. The coating line project design and manufacture leads 90 days, installation and testing leads 60 days.
6.Trade terms: FOB, CIF are available
7.Payment terms: T/T, D/P, LC are acceptable
8. Packing style: Wooden pallet
9. Transportation: by sea
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