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TZ1300-25 1-side 1-coating Line
Model: TZ1300-25
Category: Automatic/Industrial Machines & Equipments / Industrial Machines / Coating Equipment
Characteristics
This is an economic sort of coating line relate to slim ACP top/bottom coil coating. Product thickness 0.02 mm ~ 0.1 mm appropriates for dividing panels This coating line is an enhance for those coating factories which intend to enhance product variety. It also matches factories in restricted measurement.
Specifications
Coating line functions:
This is an economic sort of coating line relate to slim ACP top/bottom coil coating. Product thickness 0.02 mm ~ 0.1 mm appropriates for dividing panels This coating line is an enhance for those coating factories which intend to enhance product variety. It also matches factories in restricted measurement.
Application: For coating top coil and bottom coil of ACP( Aluminium Composite Panel), specially for coating slim gauge aluminium coil making use of for dividing panels.
Advantage: Economical and also easy to use, tiny dimension workshop needed
1. Main parameters of coatingline
Material parameter
|
Thickness: |
0.02∼0.1mm |
|
Width: |
1240mm |
|
Outer diameter OD(max): |
Φ1100mm |
|
Inner diameter: |
Φ150mm, Φ405mm |
|
Bobbin material: |
Steel or paper |
|
Inverval-layers deviation tolerance: |
≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coil over-all deviation tolerance: |
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers) |
|
Coating thickness: |
Dry film thickness: 8~15 um
|
|
Product Weight: |
Max 3000kg（Excluding bobbin） |
CCL Processing Speed: 25 m/min (Speed benchmark: thickness 0.1mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 1 side 1 coating & baking
Properties and features:
|
Roller width: |
1500mm |
|
Coils feeding centering adjustment : |
±75mm |
|
Threading speed: |
5∼10m/min（Adjustable） |
|
Line maximum speed: |
25m/min |
|
Line speed accuracy: |
Steady Speed, ±0.1%;Acceleration, ±0.4% |
|
Uncoiling tension range: |
80∼150kgf |
|
Processing tension range: |
80∼150kgf |
|
Coiling tension range: |
80∼200kgf |
|
Tension accuracy: |
Steady Speed, ±1.0%; Acceleration, ±2.0% |
|
Line space dimensions: |
55000mm×7500mm×6000mm |
|
Heating Energy Source: |
LNG, LPG |
2. Basic Production Process
Coil loading → Uncoil machine → Pretreatment (Including Degreasing, Water washing) → Chromizing → Drying → Re-direction → Topside roller-coating → Curing oven → Cooling → Tension machine → Recoiler → Coil discharging
3. Main devices list
|
Name |
Quantity |
|
Coil loading device |
1 |
|
Sewing table |
1 |
|
Pretreatment line |
1 |
|
Drying device |
1 |
|
Coater |
1 |
|
Curing Oven |
1 |
|
Heating system |
3 |
|
Air cooling devices |
1 |
|
3-rollers cooling device |
1 |
|
Tension device |
1 |
|
Recoil machine |
1 |
|
Electrical system |
1 |
*Optional configuration: waste gas treatment and energy recycle system.
4. Water and power consumption of coating line
|
Total power consumption: |
50KW |
|
Compressed air: |
Min5.5bar，1Nm3/min，actual consumption 0.5Nm3/min |
|
Water: |
Deionized water, supply quantity is about 4T/h |
|
Heating fuel: |
LPG or LNG |
|
LPG consumption: |
0.2 CBM/min |
|
LNG consumption: |
0.5 CBM/min |
5. The coating line design and manufacture leads 90 days, installation and testing leads 60 days.
6.Trade terms: FOB, CIF are available
7.Payment terms: T/T, D/P, LC are acceptable
8. Packing style: Wooden pallet
9. Transportation: by sea
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