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Contact Information
No. 69 Tran Quoc Hoan st, Ward. 4, District. Tan Binh, HCMC, Vietnam
Tel: 84-8-3811611
Fax: 84-8-38448930
PLASTIC EXTRUSION FLAT FILM STRETCHING LINE
Model: SJPL-Z
Category: Plastic and Rubber Industry / Machinery for Processing Plastics / PP/PE Woven Bag Circular Looms
Characteristics
SJPL-Z Plastic extrusion flat film stretching line is specially designed for PP and HDPE with high quality and excellent performance.
PERFECT TAPE QUALITY - LOWEST CONSUMPTION - BEST ECONOMIC BENEFIT
Available: woven sack, chemical bag, foods bag, cement bag, leno bag, jumbo bag, geo textile, tarpaulin, carpet backing tape and artificial grass tape.
Specifications
1) WORKING ENVIRONMENT
2.1 Power Condition :
The Installed Capacity (About) 320kw
The Working Capacity(About) 180kw
Total Line-In Cable Bronze Core 240mm2
Standard Electric Voltage 380V / 3P / 60Hz
Allowed Tolerance -5%∼+10%
2.2 Air Condition:
Air Working Pressure ≥0.6-0.8Mpa
Allowed Tolerance ±0.1Mpa
Total Air Supply 0.5m3/min
2.3 Water Condition:
Normal Water
Total Water Supply >0.6 m3/min
Water Pressure 3-5Bar
Ph Value 7.0-7.8
Hardness 12dH
Tolerance ±1Bar
Inlet Temp. 18-22oC
2.4 Environment:
Maximum Temp. Of Workshop 40 oC
Height Above Sea Level <2800 m
2) BASIC ENGINEERING
Machine drawing, Layout drawing, Piping drawing, Electrical drawing etc. will be provided within 30 days after contract confirmed.
3) ELECTRICAL CABLES
01. All of the cables and wires in and between the machine to it’s own electrical cabinets are included.
02. The cables between the extruder cabinets and the general power station are provided by the buyer.
4) TECHNICAL DATA
(1)、Control Panel:
-- Temperature Controlling PID Adjustment, OMRON Temp. Controller
Barrel: 5 Points
Filter: 4 Points
Die: 5 Points
-- Speed Indication And Adjusting : Conch Meter Display, Synchronize Control
(2)、Electrical Control System:
Power Control Cabinet
Extruder Drive Cabinet
Extruder Heating Cabinet
Auxiliary Machine Drive Cabinet
Hot Oven Control Cabinet
(3)、Extruder:
3.0 Screw Material 38CrMoALA
3.1 Screw Diameter Ø90mm
3.2 L/D Ratio 33:1
3.3 Screw Speed 20∼120rpm
3.4 Max. Productive Ability 250kg/hr
3.5 Motor Power 90kw, AC Motor, Inverter Control
3.6 Heating Power 36kw
(4)、Filter Changing Device:
4.1 Heating power 10.3kw
4.2 Heating temperature range 0∼250oC
4.3 Filter net mesh 100/160meshs
(5)、T-Die
5.0 Material 5CrMoMn
5.1 Die Type “Coat-Hanger” type
5.2 Heating Power 11kw
5.3 Temperature Range 0∼280oC
5.4 Die Lip Length 1000mm
5.5 Die lip gap 0.3∼0.8mm
(6)、Water cooling tank:
6.0 Material stainless steel
6.1 Capacity 1.1m3
6.2 Water temperature range 20∼40oC
(7)、Stretching machine
7.1 Motor power 2.2kw, AC Motor, Inverter Control
7.2 Motor power 4kw, AC Motor, Inverter Control
7.3 Film Speed Range 10∼45m/min
7.4 Stretching Speed 10∼55m/min
7.5 Roller Diameter Ø189mm
(8)、Stretching Hot Air Oven
8.1 Motor Power 5.5kw×2
8.2 Heating Power 30kw×2
8.3 Heating Temperature Range 0∼180oC
8.4 Working Width 1000mm
8.5 Working Length 4000mm
(9)、7-Godets Stretching, Annealing Unit
9.1 Five Godets Stretching Power 15kw, AC Motor, Inverter Control
9.2 Two Chilling Godets Annealing 7.5kw, SIEMENS AC Motor, Inverter Control
9.3 Roller Diameter Ø315mm
9.4 Roller Working Length 1000mm
9.5 Stretching Roller Speed (Max.) 80∼280m/min
9.6 Annealing Roller Speed(Max.) 80∼280m/min
(10)、Tape Winder
10.1 Max. Speed 280m/min
10.2 Max. Winding Bobbin Dia. 160mm
10.3 Bobbin Type Ø35×218mm
10.4 Motor Power 180w
10.5 Winder Quantity 176 Spindles
(11)、Edge Fiber Crusher
11.1 Motor Rated Power 2.2kw
11.2 Speed Of Rotate Bar 1430r.p.m
11.3 Dia. Of Rotate Blade 158mm
11.4 Break Capacity 20kg/hr
11.5 Dia. Of Screen Mesh 6.5mm
11.6 Blower Rated Power 1.5kw
11.7 Speed Of Wheel 2840r.p.m.
(12)、 Waste Fiber Suction System
12.1 Suction Power 11kw
5) SPARE PARTS LIST
A. SPARE PARTS FOR EXTRUDER
S/N. |
TITLE |
SPECIFICATION |
REMARKS |
MECHANICAL PARTS |
|||
1 |
Cast-ALA Heater |
Ø170×142;2000W |
|
2 |
Material Feeding Heater |
Ø90×60, 600W |
|
3 |
Stainless Heating Pipe |
Ø19×190, 500W Ø19×185, 1.1Kw |
For Die For Filter |
4 |
U-Heating Pipe |
Ø16×1150, 2.5kw |
|
5 |
Flat Belt |
120×4×6500 120×4×4600 |
|
6 |
Stainless Filter Net |
160 Meshs;10m |
|
7 |
Rubber Roller |
Ø189×1150 Ø160×1080 |
|
8 |
Reduction Box Oil Seal |
75×95×12;110×140×14 160×190×16 |
|
9 |
Slitting Blade |
L=170/179 |
|
10 |
Slitting Blade Shaft |
|
|
11 |
Blade Spacer |
|
|
12 |
Edge Crusher Blade |
|
|
13 |
Air Pipe Connector |
|
|
14 |
Air Pipe |
Ø8×1 |
|
ELECTRONIC PARTS |
|||
15 |
Thermo Couple |
E-5M E-3M |
|
16 |
Temperature Controller |
|
FUJI |
17 |
Ampere Meter |
100/5 : 100A 30/5 : 30A 20/5 : 20A |
|
18 |
Fuse |
RS 13-18 25A RS 13-18 16A RS 13-18 10A RT 18--6A RT 18--2A |
|
19 |
Mutual Induction |
|
|
20 |
Solid Static Relay |
RM1A40D50 RM1A40D25 |
Carlo |
21 |
Automatic Air Switch |
GV2-RS08C |
|
22 |
Midget Relay |
HH52P-L With TP511X |
|
23 |
Contactor |
LC1-D09.B7.C |
|
24 |
Regulation Resistance |
6.8K 10 round |
|
25 |
Button |
XB2-BA42C XB2-BW33B1C |
|
26 |
Pressure Sensor |
|
|
27 |
Encoder |
|
|
TOOLS AND ACCESSORIES |
|||
28 |
Inner Hexagon Spanner |
3、4、5、6、8、 10、14、17、19 |
|
29 |
Gap Guage |
|
|
30 |
Open Spanner |
8-10,12-14,13-15,16-18,17-19, |
|
31 |
U Spanner |
M38∼42 Round Nut |
|
32 |
Wire Cutter |
|
|
33 |
+ / - Screw Driver |
|
|
34 |
Tape Ruler |
|
3m |
35 |
Screw Extractor |
|
|
36 |
Static Eliminator |
|
|
37 |
Fiber Suction Gun |
|
|
B. SPARE PARTS FOR TAPE WINDER (MODEL: SJJ-230A)
S/N. |
TITLE |
SPECIFICATION |
MECHANICAL PARTS |
||
1 |
Adjusting Linkage |
SJJ-230A-65 |
2 |
Spring Locking |
SJJ-230A-38 |
3 |
Brake Lever |
SJJ-230A-34 |
4 |
Thread Guide |
SJJ-230A-23 |
5 |
Roller |
SJJ-230A-7 |
6 |
Synchronous Belt |
XL-220 |
7 |
Cam Follower |
SJJ-230A-25 |
8 |
Guide Slider |
SJJ-230A-24 |
9 |
Cam |
SJJ-230A-21 |
10 |
Hook Support |
SJJ-230A-01-4 |
11 |
Winder Shaft |
SJJ-230A-41 |
12 |
Press Shaft |
SJJ-230A-35 |
13 |
Gear |
58,49, 26,64 |
14 |
Magnetic Disc |
|
15 |
Magnetic Plate |
|
16 |
+ Type Sunk Screw |
M6×14 |
17 |
Retainer Ring |
SJJ-230A-69 |
18 |
Hand Knob Ball |
M8 |
19 |
Fixing Screw |
|
ELECTRONIC PARTS |
||
20 |
Motor |
AO2-6 |
21 |
Switch |
DZ47-60 C1 |
MAIN ELECTRONIC COMPONENTS LIST
S/N. |
NAME |
BRAND |
1 |
Inverter |
SCHNEIDER |
2 |
PLC |
MITSUBISHI |
3 |
Simulating Output Mode |
MITSUBISHI |
4 |
Circuit Breaker |
SCHNEIDER |
5 |
Air Switch |
SCHNEIDER |
6 |
Temperature Controller |
FUJI |
7 |
AC Contactor |
SCHNEIDER |
8 |
Thermo Relay |
SCHNEIDER |
9 |
Heater Adjuster(Solid Relay) |
CARLO |
10 |
Photoelectrical Switch |
CONCH |
11 |
Time Relay |
FUJI |
12 |
Button |
SCHNEIDER |
13 |
Indication Light |
SCHNEIDER |
14 |
Wiring End |
PHOENIX |
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