Our Products
- CNC Vertical Milling Machines (6)
- Heavy-duty Double-Column Milling Machines (3)
- CNC Multi-Spindle Milling Machines (1)
Contact Information
2F, No. 152, Gongye 11th Rd., Dali Dist., Taichung City 41280, Taiwan
Tel: 884-4-24917890
Fax: 886-4-24917898
Ultrasonic Machine Center
Model: U-11
Category: Machine Tools / Milling Machines / CNC Vertical Milling Machines
Characteristics
Ultrasonic Technology, Leading Future
ULTRASONIC technology is a new technology with future trend toward work demand market of rapid increase workpieces . By diamond tools piling up movement in the process of rotation and extra oscillating movement
ULTRASONIC technology to work productivity of super hard material of alloy is equal to 3 times than the traditional craft. Tiny work tools in the process of hardening can’t only make thin layers of workpieces, to extend the use life of tools, but also it can lower occurrence rate of cracked materials. By the technology, it can realize the surface precision at Ra <0.2μm very easily. New developed ULTRASONIC actuated system integrated technology, realized the hardened work of ultrasonic and high-speed milling cutting and combination with one machine, further to enlarge the work material ranges of machines, being able to let one person can work super hard materials in one machine.
Ultrasonic HSK32/63S tool shafts developed in profession realized drilling tools to work in economic ultrasonic hard materials for example, ceramic, glass, hard material of alloy, carborundum, compound metals and so on .
Perfect Quality, Lead Future
Stands, bodies of machines both use high-quality, strong-durable forgings, all forgings are all tempered, enhancing the stability of forgings, it can keep rigidity of machines and precision of high speed cutting.
Super-wide stand design and column structure increase stability of machines, light-weight head design, increasing high-speed, high-precision work characters, high-force structure, showing up the high-efficient cutting ability.
All series use high-rigidity, high-precision linear ways, matching precision-grinding level of high-lead ball screw, being able to offer high-speed supply rate (1G acceleration speed), ensuring the precision of high-speed movement. The ball screws of drive shaft and on machines and linear ways all have automatic lubricant system, to make it to make maintenance more easily, to work normally.
3-axis ball screws and servo motors direct to drive , ensuring position accuracy.
Z-axis linear way with six sliders design , enhancing work stability of machines. No ballast transmissive design , lessening machine weight, ensuring surface precision on curved cutting, blackout without warning, having up function, preventing machines and workpieces from damages . 3-axis all can be mounted linear scales, to detect hot deformation reaction with machines simultaneously, to feedback length of body as compensation, to increase repetitive position accuracy.
Floating retracting tool devices, to make cutters of spindles from damage easily, to make tool retracting more smoothly, and to extend bearing life and to ensure accuracy.
Tool change devices use electric automatic tool change system, it can change tools clockwise and counterclockwise, automatic tool change can be accommodated with 16~20 tools, being able to be adapted to every work demand, to mount and dismount tools easily, tooling management is very convenient.
Automatic tool length measure, which can direct to detect tooling wear and correct tools automatically, to reduce time of tool setting and machine stopping.
Human Manipulation, Leading Future
We are specialized in ultrasonic work and developing control modules, human-based control interface, four technical parameters to control the screen, to achieve automatic tool setting more easily, automatic tool changing , without leaking waves and high concentricity, and so on , to let users operate more easily.
For special-purpose industries to develop position inspection modules, to make users position and automatic inspection easier. Ultrasnoic machine center is applied to the following materials to work :
ceramic substrates, solar glass, cell phone panels, PCB board, quartz, sapphire, wafer, carborundrum, super hard and brittle materials, compound materials, and so on .
Specifications
型式 |
Model |
Unit |
U-11 |
||
行程TRAVEL |
|
||||
左右行程(X) |
Longitudinal travel (X) |
mm |
1100 |
||
前後行程(Y) |
Cross travel (Y) |
mm |
750 |
||
主軸頭上下行程(Z) |
Headstock travel (Z) |
mm |
500 |
||
主軸SPINDLE |
|
||||
主軸端孔斜度 |
Spindle nose |
|
BT-40 |
||
超音波加工最大轉速 |
Max. Ultrasonic Work Speed |
rpm |
10000 |
||
主軸最大轉速 |
Max. Spindle Speed |
rpm |
15000 |
||
驅動功率(40/100% DC) |
Spindle speed |
rpm |
15/18.5 / *18.5/22 |
||
進給FEED |
|
||||
最大進給速度 |
Max. Feed Speed |
mm/min |
1-12000 |
||
X/Y/Z軸快速移動 |
Rapid traverse(X,Y,Z) |
m/min |
30×30×30 |
||
工作台TABLE |
|
||||
工作台面積 |
Work Table Area |
mm |
1100×750 |
||
工作台最大負荷 |
Max. table load |
kg |
1000 |
||
自動刀具更換裝置ATC (Automatic Tool Changer) |
|
||||
刀把型式 |
Tool holder |
|
BT40 |
||
刀具儲存容量 |
Tool storage capacity |
Tools |
20T |
||
最大刀具(直徑*長度) |
Max. Tool (Dia.× Length) |
Æ×mm |
Æ60×240 |
||
最大刀具重 |
Max. Tool weight |
kg |
8 |
||
換刀時間 |
Tool Change Time |
s |
2 |
||
超音波 Ultrasonic |
|
||||
波段(標記) |
Frequency |
KHz |
BT40-17-22KHz |
||
最大輸出功率 |
Max. Output Power |
w |
50 |
||
機台尺寸Machine Size |
|
||||
地面空間 |
Floor space(Lx W) |
mm |
2870×2480 |
||
機器高度 |
Max. Machine Height |
mm |
2580 |
||
淨重 |
New Weight |
kg |
10500 |
||
毛重 |
Gross Weight |
kg |
12200 |
||
包裝建議 |
Machine Advice |
|
20’Flat Container |
Featured products